White XL1760 User Manual Page 1

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BÖRGER GmbH
Benningsweg 24 46325 Borken-Weseke Telefon: +49 (0) 28 62 / 91 03-20
P.O.Box 3065. 46314 Borken-Weseke Telefax: +49 (0) 28 62 / 91 03-46
Germany
Internet: www.boerger-pumps.com e-mail: [email protected]e
Börger Rotary Lobe Pumps
Börger Chopping Technology
07/06
Planning Information
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1 2 3 4 5 6 ... 136 137

Summary of Contents

Page 1 - Planning Information

BÖRGER GmbH Benningsweg 24 46325 Borken-Weseke Telefon: +49 (0) 28 62 / 91 03-20 P.O.Box 3065. 46314 Borken-Weseke Telefax: +49 (0) 28 62 /

Page 2

2 Components of the BÖRGER Rotary Lobe Pump

Page 3 - The BÖRGER Rotary Lobe Pump

Flanges BÖRGERBÖRGERBÖRGER Double elbow, pointed upwards, with flange connection Double elbow, pointed upwards, with quick couplin

Page 4

12 Construction Methods

Page 5

Construction Methods 1. Standard Layout Pump with gear motor and elastic coupling assemble on a high-quality, torsion-resistant, w

Page 6 - The Drive

Construction Methods 3. Mechanically Adjustable Variable Speed Drive Drive as mechanically adjustable variable speed drive for a

Page 7 - The advantages in overview

Construction Methods NORD 5. Hydraulic Motor Driven by hydraulic motor, direct flanged to pump shaft. Especially appropriate for

Page 8

Construction Methods 7. Submersible Pump with elongated Drive Assembly Long-shaft-design with crane hooks and stand pipe. Also available

Page 9 - Fields of Application

Construction Methods 9. Pump Aggregate on Trolley Ideal for mobile applications. The quick couplings at suction and discharge all

Page 10 - BÖRGER Rotary Lobe Pump

Construction Methods 11. Tractor PTO driven Pump Aggregate Baseframe with connector and joining coupling for fitting to tractor o

Page 11

Construction Methods 13. Pump with Open Hopper Horizontally fitted pump with inlet hopper for high viscous but still flowabl

Page 13 - 2. Intermediate Chamber

The Components of the BOERGER Rotary Lobe Pump 1. Bearing and timing gear 2. Intermediate quench chamber 3. Casing in Block design 4. Axi

Page 14 - 3. BLOCK-Pump casing

Monitoring Devices 1. Thermal Dry Running Protection with Cover fitted Sensor Dry running protection with cover fitted tempera

Page 15 -

Monitoring Devices 3. Electrical Overpressure Protection The pressure gauge with adjustable limit switch installed in the discha

Page 16 - 5. Shaft Seals

Monitoring Devices 5. VARIO-CAP A reliable mechanical overpressure protection device, also for reversible operation.

Page 17 - 6. Rotors

14 Specifications

Page 18 - 7. Quick Release Cover

Specification AL-Pumps 1 - 15 m3/h ...pump as Ro

Page 19 - 8. Non-wetted Shafts

Specification AL-Pumps Design and Materials: Pump casing: Blockcasing, casing from one piece only,

Page 20 - Performance Overview

Specification PL-Pumps 15-75 m3/h ...pump as Rot

Page 21 - 4,4 44 440 4400

Specification PL-Pumps Design and Materials: Pump casing: Blockcasing, from one piece only, ma

Page 22 - AL Series

Specification CL-Pumps 30-150 m3/h ...pump as Rotary-Lobe-Pump, horizontal fitted, not sensitive again

Page 23 - AL Series

Specification CL Pumps Design and Materials: Pump casing: Blockcasing, from one piece only, ma

Page 24

Components 1. Bearing and Timing Gear The timing gear is in a separately sealed construction element. The high quality and robustly desi

Page 25

Specification FL- and FLA-Pumps 60-400 m3/h ...pump as Rotary-Lobe-Pump, horizontal fitted, not sensiti

Page 26

Specification FL and FLA-Pumps Design and Materials: Pump casing: Blockcasing, from one piece only,

Page 27 - AL Series

Specification XL-Pumps 100 - 1050 m3/h ...pump as Rotary-Lobe-Pump, horizontal fitted, not sensitive a

Page 28

Specification XL-Pumps Design and Materials: Pump casing: Blockcasing, from one piece only, m

Page 29

Specification HAL-Multicrusher up to 10 m3/h Macerating unit for chopping solids in fluids as dual shafted, low speed, high torque grinder, not

Page 30 - AL Series

Specification HAL Multicrusher Design and Materials: Pump casing: in Block-construction, wetted casing from one piece only,

Page 31

Specification HPL Multicrusher up to 60 m3/h Macerating unit for chopping solids in fluids, as dual shafted, low speed, high torque grinder, not s

Page 32 - PL Series

Design and Materials: Wetted casing: in Block-construction, wetted casing from one piece only,

Page 33

Specification HCL Multicrusher up to 120 m3/h Macerating unit for chopping solids in fluids, as dual shafted, low speed, high torque grinder, not

Page 34

Specification HCL Multicrusher Design and Materials: Wetted casing: in Block-construction, wetted casing from one piece only,

Page 35

Components 2. Intermediate Chamber The fluid-filled and separately-sealed intermediate chamber divides the timing gear from the wetted p

Page 36

Specification HFL Multicrusher up to 200 m3/h Macerating unit for chopping solids in fluids, as dual shafted, low speed, high torque grinder, not

Page 37

Specification HFL Multicrusher Design and Materials: Wetted casing: in Block-construction, wetted casing from one piece only,

Page 38

Specification HLA Multicrusher up to 310 m3/h Macerating unit for chopping solids in fluids, as dual shafted, low speed, high torque grinder, not

Page 39 - PL Series

Design and Materials: Wetted casing: in Block-construction, wetted casing from one piece only,

Page 40

Specification Multichopper Macerating Unit Including debris collection area for non-cutable solids, in space saving Inline design , for fittin

Page 41

Specification Multichopper Design : - 1 cutter plate - 2 of knifeheads with each 3 knifes, adjustable from outside via one central screw - 6

Page 42 - CL Series

15 Inquiry Form and Brochures

Page 43 - CL Series

SENDER: __________________________________ __________________________________ __________________________________ Börger GmbH Benn

Page 44 - CL Series

Components 3. BLOCK-Pump casing The wetted pump casing is made from a single BLOCK-casing with low tolerances. It is available from high

Page 45

Components 4. Axial and radial casing protection liners Axial casing protection liners are fitted as standard at both face ends of the we

Page 46

Components 5. Shaft Seals Opposite to a lot of other positive displacement pumps, BOERGER Rotary Lobe Pumps have got single acting

Page 47

Components 6. Rotors Entirely elastomer coated rotors are preferable for use when conveying aggressive fluids. The metal core and thus the

Page 48

Components 7. Quick Release Cover The robust design of BOERGER Rotary Lobe Pumps with one side bearings as a matter of principle allows t

Page 49 - CL

Components 8. Non-wetted Shafts The conveying product because of the special self-sealing design does not wet the carrying shafts of BOER

Page 50 - CL Series

The Börger Rotary Lobe Pump Function and Features 1 Components 2 Performance Overview 3 AL Series (Drawings, Dimensions, Performance Curves

Page 51

3 Performance Overview

Page 52 - FL and FLA Series

Pump Series Overview of BOERGER Rotary Lobe Pump1 10 100 1000AL25AL50AL75PL100PL200PL300CL260CL390CL520FL518FL776FL1036FLA 1540XL1760XL2650XL3530Mod

Page 54

Dimensions may differ due to production reasons! AL Series AL 25 Weight 35,5 kg Measure above single flange [A] / Measur

Page 55

Dimensions may differ due to production reasons! AL Series AL 25 front side arrangement overhead drive assembly D

Page 57

Dimensions may differ due to production reasons! AL Series AL 50 Weight 39 kg Measure above single flange [A] / Measure abov

Page 58

Dimensions may differ due to production reasons! AL Series AL 50 front side arrangement overhead drive assembly

Page 60

Dimensions may differ due to production reasons! AL Series AL 75 Weight 48 Kg Measure above single flange [A] / Measure above

Page 61

1 The BÖRGER Rotary Lobe Pump - Function and Features -

Page 62 - FLA 1540

Dimensions may differ due to production reasons! AL Series AL 75 front side arrangement overhead drive assembly D

Page 64

5 PL Series

Page 65 - XL Series

Dimensions may differ due to production reasons! PL Series PL 100 Weight 96 kg Measure above single flange [A] / Measure ab

Page 66 - XL 1760

Dimensions may differ due to production reasons! PL Series PL 100 front side arrangement overhead drive assembly Dr

Page 68 - Baureihe XL

Dimensions may differ due to production reasons! PL Series PL 200 Weight 107 kg Measure above single flange [A] / Measure a

Page 69 - XL 2650

Dimensions may differ due to production reasons! PL Series PL 200 front side arrangement overhead drive assembly Dr

Page 71

Dimensions may differ due to production reasons! PL Series PL 300 Weight 115 kg Measure above single flange [A] / Mea

Page 72 - XL 3530

The BOERGER Rotary Lobe Pump BOERGER Rotary Lobe Pumps are self-priming, valve less, positive displacement pumps. With speed-proportional flow, t

Page 73

Dimensions may differ due to production reasons! PL Series PL 300 front side arrangement overhead drive assembly

Page 76 - 1. Features

Dimensions may differ due to production reasons! CL Series CL 260 Weight 180 kg Measure above single flange [A] / Measure

Page 77

Dimensions may differ due to production reasons! CL Series CL 260 front side arrangement overhead drive assembly

Page 79

Dimensions may differ due to production reasons! CL Series CL 390 Weight 200 kg Measure above single flange [A] / Measu

Page 80 - 4. Axial Casing Liners

Dimensions may differ due to production reasons! CL Series CL 390 front side arrangement overhead drive assembly

Page 82 - 10. Quick Release Cover

Dimensions may differ due to production reasons! CL Series CL 520 Weight 200 kg Measure above single flange [A] / Measur

Page 83 - Multicrusher

Flow Rates BOERGER Rotary Lobe Pumps are available for flow rates of 0,5 to 1050 m3/h (2 to 4600 our customer’s specification. Direction of Flow

Page 84 - HPL 200

Dimensions may differ due to production reasons! CL Series CL 520 front side arrangement overhead drive assembly

Page 86 - HFL 776

7 FL and FLA Series

Page 87 - HLA 1540

FL & FLA Series Dimensions may differ due to production reasons! FL 518 Weight 262 kg Measure above single flange [A]

Page 88 - 0% 20% 40% 60% 80% 100%

FL & FLA Series Dimensions may differ due to production reasons! FL 518 front side arrangement overhead drive assembly

Page 90 - The BOERGER Multichopper

FL & FLA Series Dimensions may differ due to production reasons! FL 776 Weight 288 kg Measure above single flange [A] /

Page 91

FL & FLA Series Dimensions may differ due to production reasons! FL 776 front side arrangement overhead drive assembly

Page 93

FL & FLA Series Dimensions may differ due to production reasons! FL 1036 Weight 296 kg Measure above single flange [A]

Page 94 - 4. Central Adjusting Unit

The BLOCK Pump Casing The pump casing is made from a single casting, with small tolerances. It is available from high quality grey cast iron

Page 95 - 9. Quick Release Cover

FL & FLA Series Dimensions may differ due to production reasons! FL 1036 front side arrangement overhead drive assembly

Page 97 - Connection Flanges

FL & FLA Series Dimensions may differ due to production reasons! FLA 1540 Weight 385 kg Measure above flanges [A] F

Page 98

FL & FLA Series Dimensions may differ due to production reasons! FLA 1540 front side arrangement overhead drive assembly

Page 101 - Construction Methods

Dimensions may differ due to production reasons! XL Series XL 1760 Weight app. 1100 kg Measure above flanges [A] FL 1540 DN 2

Page 102 - 2. Overhead Drive Assembly

Dimensions may differ due to production reasons! XL Series XL 1760 front side arrangement Drive Weight Dimensions [kW] [kg]

Page 103

Maße können produktionsbedingt leicht abweichen! Baureihe XL

Page 104

Dimensions may differ due to production reasons! XL Series XL 2650 Weight app. 1300 kg Measure above flanges [A] FL 1540 DN 20

Page 105 - 8. Submerged Aggregate

The advantages in overview • Numerous of pump ranges enable an exact adaptation to individual application. • Due to the symmetrical

Page 106 - BÖRGERBÖRGER

Dimensions may differ due to production reasons! XL Series XL 2650 front side arrangement Drive Weight Dimensions [kW] [kg]

Page 107

Maße können produktionsbedingt leicht abweichen! Baureihe XL

Page 108 - 13. Pump with Open Hopper

Dimensions may differ due to production reasons! XL Series XL 3530 Weight app. 1500 kg Measure above flanges [A] FL 1540 DN 20

Page 109 - Monitoring Devices

Dimensions may differ due to production reasons! XL Series XL 3530 front side arrangement Drive Weight Dimensions [kW] [kg]

Page 110

Maße können produktionsbedingt leicht abweichen! Baureihe XL

Page 111

9 The Börger Multicrusher

Page 112 - 5. VARIO-CAP

The BOERGER Multicrusher The Multicrusher is an effective, widely applicable dual-shaft macerating unit for reducing solids in liquids. It chops

Page 113 - Specifications

Flow Rates Boerger Multicrushers are available for flow rates up to 300 m3/h, depending on the solids content and the kind of solids. From five

Page 114

The BLOCK Casing The Multicrusher casing is identical with the pump casing and made from a single casting, with small tolerances. It is availab

Page 115

Components of the BOERGER Multicrusher 1. Carrier Gear 2. Quench- and Intermediate Chamber 3. Casing in Block design 4. Axial Casing Liners

Page 116

• Stainless steel rotors are available for all pumps, and some models offer rotors from PTFE. • The rotors are machined via computer control, wh

Page 117

The Boerger Multicrusher is an effective, widely applicable macerating unit based on the proven design of the Boerger Rotary Lobe Pump. For deta

Page 118

5. Cutting- and Counter Blades Different knife blades and combinations are available for a best possible adaptation to each individual appli

Page 119

6. Distance Rings Distance rings fitted between the knife blades ensure the exact clearance for perfect meshing of the blades with best possible

Page 120

Dimensions may differ due to production reasons! Multicrusher HAL 50 front side arrangement Drive Weight L1 H1 [kW] [kg] [mm]

Page 121

Dimensions may differ due to production reasons! Multicrusher HPL 200 front side arrangement Drive Weight L1 H1 [kW] [kg] [mm]

Page 122

Dimensions may differ due to production reasons! Multicrusher HCL 390 front side arrangement Drive Weight L1 H1 [kW] [kg] [mm] [

Page 123

Dimensions may differ due to production reasons! Multicrusher HFL 776 front side arrangement Drive Weight L1 H1 [kW] [kg] [mm]

Page 124

Dimensions may differ due to production reasons! Multicrusher HLA 1540 front side arrangement Drive Weight L1 H1 e f [kW] [kg

Page 125

0% 20% 40% 60% 80% 100%Waterlike FluidsSludge / max 1% DSor very good flowingmaterialSludge / max 3% DSor good flowingmaterialSludge / max 6

Page 126

10 The Börger Multichopper I

Page 127

Fields of Application Environmental Technology Sewage, municipal or industrial, sludge, thin or thickened, dosing of polyelectrolyts, feeding of

Page 128

The BOERGER Multichopper The Boerger Multichopper is a macerator with central cutterplate and twin opposing rotating knifeheads for reducing sol

Page 129

The Throughput Volume The possible throughput volume depends on the solids content of the product and on the individual design of the cutterplat

Page 130

The Shaft Seal The shaft seal is furnished with a proven Boerger recognized high quality mechanical seal with quench and control. The quench ens

Page 131

The Components of the BOERGER Multichopper 1. Both sides triple Knifeheads with replaceable Knifes 2. Casing 3. Parallel Shaft Geared Motor with

Page 132

The Boerger Multichopper is a Cutterplate-Macerator in inline-design incorporating the Boerger MIP features. Our customers appreciate the flexibi

Page 133

6. Debris Collection Area Save separation of non-cutable solids. Stones and metal parts – with higher specific gravity - are collected in the

Page 134

Dimensions may differ due to production reasons! Dimensions of the Multichopper-I: Other flange sizes are possible, The width dimension t

Page 135

11 Connection Flanges

Page 136 - Inquiry Form and Brochures

Flanges An Extract from our Possibilities: Standard: Transition from rectangle pump connection to standard flange Elbow, flange poi

Page 137

Flanges BÖRGER Quick connect coupling, Storz Connection with quick coupling, System Perrot, with female end 4“ to 8“ G

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